Industrial Safety Valves: How to Prevent Malfunctions and Failure

The malfunction and breakdown of your industrial safety valves can cause extensive losses and complications. In general, if this component fails to operate as expected, the system in which it is installed could be compromised during an emergency. As a result, the workers and people on the worksite might sustain severe injuries. In addition, the affected industrial equipment could be significantly damaged by the valve failure, resulting in prolonged time and the need for expensive repairs. Here are simple tips to help you prevent safety valve malfunctions and failure.

Choose the Right Valves

One of the common reasons for safety valve failure is the installation of the wrong component in your industrial system. In simple terms, if you install an incompatible valve in your equipment, eventual failure will occur. Therefore, you should check on your valves and determine if they are right for your needs. If they are not, consider choosing the right replacements. When purchasing valves, you should check on the design, size and materials used in construction. Also, you should consider the performance requirements and any special functions needed for the valve.

Seal Against Interference

Your safety valves could fail due to external interference. Simply speaking, if the valves are not adequately secured, a vandal or other intruder could cause damage to the component. In other cases, authorised personnel might damage the valves through accidental impact. Therefore, it is important to protect your safety valves against tampering because this will compromise functionality. For the best results, consider installing a sealing wire around the valves or a lead seal.   

Check on the Valves

It is important to check on the performance and general condition of your industrial safety valves. This practice is crucial because these components can begin to deteriorate over time due to the environment in which they are installed. If you check up on the valves, you will identify potential problems in the system. As a result, you can conduct timely repairs. Check for issues such as leaks, sticking and general inefficient operation of the valves. If there are anomalies, you should consult a valve specialist for timely repairs.

Conduct Maintenance

Finally, you should conduct the recommended maintenance for your safety valves. The right upkeep practices will depend on the specific industrial system. Therefore, you should check the owner's manual or seek guidance from your valve specialist. The essential maintenance processes include cleaning the valves and testing their operation. You might also need to lubricate the component to promote free and smooth movement. Call a valve repair professional for more information.